CorrosionAI
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Process & Heavy Industry

INDUSTRIAL MANUFACTURING
ASSET PROTECTION

Preventing equipment failures and extending asset life in production facilities with AI-powered corrosion prediction

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Key Challenges in Manufacturing

Production facilities face unique corrosion challenges that impact quality, safety, and profitability

Process Equipment Degradation

Chemical exposure, thermal cycling, and mechanical stress accelerate corrosion in production equipment

Unexpected Downtime

Unplanned equipment failures disrupt production schedules and impact delivery commitments

Maintenance Cost Escalation

Reactive maintenance strategies lead to higher repair costs and shortened equipment lifespan

Quality & Safety Standards

FDA, ISO, and industry-specific regulations require documented equipment integrity programs

How CorrosionAI Helps

Comprehensive protection for all manufacturing equipment and process systems

Equipment Health Monitoring

Real-time tracking of corrosion rates across vessels, tanks, piping, and heat exchangers.

Predictive Maintenance

AI-powered forecasting enables planned interventions before failures impact production.

Asset Prioritization

Risk-based scoring helps allocate maintenance resources to the most critical equipment.

Compliance Documentation

Automated reporting for regulatory audits, insurance requirements, and quality systems.

Proven Results

Real-world performance metrics from manufacturing facilities worldwide

€500M
Annual Losses Prevented

Across manufacturing operations

94%
Prediction Accuracy

For process equipment corrosion

15 Years
Forecast Horizon

Long-term asset planning

45%
Maintenance Savings

Average cost reduction

Manufacturing Applications

Protecting critical equipment across diverse manufacturing sectors

Chemical Processing

  • Reactor vessel monitoring
  • Distillation column protection
  • Heat exchanger networks
  • Storage tank integrity
  • Piping system assessment

Food & Beverage

  • Stainless steel equipment
  • CIP system piping
  • Refrigeration systems
  • Steam generation equipment
  • Wastewater treatment

Pulp & Paper

  • Digesters and blow tanks
  • Recovery boilers
  • Bleach plant equipment
  • Black liquor systems
  • Water treatment facilities

Optimize Your Manufacturing Operations

Join leading manufacturers using CorrosionAI to prevent failures and reduce maintenance costs

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